Precision and process reliability redefined
Fraisa und OTEC
Precision and process reliability
In the high-precision world of mechanical engineering and tool reconditioning, every detail matters. For Fraisa GmbH, a leading provider in the field of cutting tools, defined edges and absolute process reliability are critical to success. To further secure their already established quality standards while simultaneously increasing efficiency and the level of automation, Fraisa sought a solution to specifically optimize their existing processes. They found the answer in OTEC‘s Mass Finishing Technology.
This collaboration demonstrates how remarkable results can be achieved through customized adaptations and technological excellence.
The challenge
Long setup times and process optimization potential
Before partnering with OTEC, Fraisa faced specific challenges in surface finishing. The company, based in Willich and specializing in the ReTool process and the reconditioning of milling tools, was using a DF 4 Tools machine. While this system was already delivering reliable performance and good results, there was room for further optimization. The focus was primarily on reducing setup times and achieving longer autonomous operation through a higher degree of automation. In a market where precision and efficiency are key factors for competitiveness, it was essential to further develop these aspects. Yves Krause, Team Leader of Process Technology at Fraisa, and his team sought a solution that was technologically advanced and could seamlessly integrate into their existing workflows. The goal was to establish a method that ensured consistently high quality while reducing time and cost efforts.
The solution
Customized Mass Finishing Technology from OTEC
Fraisa has been utilizing OTEC technology for around 25 years. The most recent implementation in early 2025, an SF-DC-78 1/1 PLS, marks another milestone in this long-standing and successful partnership. This machine was specifically selected and tailored to meet Fraisa‘s demanding requirements. The integration of the OTEC solution into the existing process was carried out step by step in close coordination between Fraisa and OTEC.
Crucial to the success was OTEC‘s willingness to accommodate customer-specific requests and tailor the machine precisely to the user‘s challenges. This flexibility, combined with quick response times and open communication, was a key aspect that Fraisa particularly values. OTEC delivered not just a machine but a holistic solution approach designed to address the specific challenges of tool reconditioning.
RESULTS THAT CONVINCE: HIGHER QUALITY, LESS TIME REQUIRED
The introduction of the OTEC SF-DC-78 1/1 PLS led to immediate and measurable improvements at Fraisa. The results speak for themselves and highlight the effectiveness of mass finishing technology.
- Increased Process Reliability
Fraisa was able to further enhance process reliability. The defined edge conditioning was standardized and developed into an even more stable and repeatable process. This ensures consistently high quality for the reconditioned milling tools. - Reduced Setup and Processing Times
The previously time-intensive setup processes were significantly reduced with the new system. Thanks to the minimal setup requirements of the OTEC machine, Fraisa was able to optimize auxiliary times.
Combined with faster processing times, this resulted in a noticeable increase in overall efficiency. - High Flexibility in Application
The new system offers Fraisa high flexibility to quickly adapt to different tool types and processing requirements. This is a decisive advantage in a dynamic market environment.
A Partnership for the future
The success story of Fraisa and OTEC is an impressive example of how technological innovation and a customer-focused approach can lead to outstanding results. Fraisa not only overcame its initial challenges but also consistently advanced its processes, particularly in terms of efficiency and automation.
When asked whether he would recommend OTEC, Yves Krause, Head of Process Technology at Fraisa, responded with a resounding „Yes, 100%.“ His reasoning highlights OTEC‘s strengths: „They manage to act in a timely, technologically advanced, and user-oriented manner.“
This strong endorsement underscores OTEC‘s commitment to not just delivering machines but acting as a true partner, understanding their customers‘ processes and improving them sustainably. The collaboration with Fraisa demonstrates that the right surface finishing technology can be a decisive lever for greater productivity and quality in mechanical engineering.
